Thin-film thermoforming

Thermoformage fine épaisseur

This technique is applied to semi-finished thermoplastics such as films, sheets and plates, to transform them into 3D objects. The use of this process stems from the behavior of thermoplastic materials, which take on a rubbery consistency above their transition temperature and can therefore be easily formed and frozen in this state by cooling.


Choosing the right thermoforming method depends on :

  • Deformation to be imposed
  • The shape of the object to be manufactured
  • The nature of transformed matter
  • The thickness of this material
  • Economic resources: machines, molds, number of series…

Step 1

Coil

Step 2

Preheating

Step 3

Heating

Step 4

Forming

Step 5

Cutting

Step 6

Stacking

Step 7

Picking & Packing

Advantages of thin-film thermoforming

  • High speeds
  • Shorter warm-up time

  • Wide range of applications

  • Easier to create round/design shapes

  • Lower tooling costs than injection molding

Product types

  • Cushions
  • Blisters
  • Boxes
  • Trays
  • Conveyor trays
  • Alveoli
  • Pots
  • Boxes
  • Casting moulds
  • Displays

The benefits of plastics in packaging

  • Lightweight: Plastic packaging is lighter in weight than other materials such as glass, and above all, it consumes less energy.
  • Transparency: Many plastics, such as APET and polycarbonate, are transparent and translucent, giving a high-quality image while ensuring product visibility.
  • Inalterability: Plastics are highly resistant to external aggressions (humidity, microorganisms, etc.).
  • Aesthetics & ergonomics:
    The infinite variety of shapes, attractive appearance and colors make for attractive packaging that meets every need.
  • Impermeability:
    even in thin layers, plastics are a serious barrier to moisture and gases. The combination of different barrier materials reinforces this function.
  • Natural asepsis:
    during processing, plastic materials are heated to between 110°C and 190°C. This temperature brings asepsis to the packaging they constitute.
  • Recyclability: All plastic materials are recyclable, and some are recycled.

Your partner for customized, environmentally-friendly packaging

  • A range of customized solutions, perfectly adapted to your needs, for optimal cushioning
  • Single-material packaging incorporating PCR material, combining durability and recyclability
  • Innovations designed to reduce the environmental impact of your products; combination of different materials
  • A dedicated industrial workshop and team to support your projects
  • Mixed solutions (cardboard + transparent window)
  • All-cardboard solutions for an optimal communication surface

For further information

The Gender Equality Index was established by the Law on the Freedom to Choose One’s Career Future. It is a tool designed to calculate the pay gap between men and women.
This index allows companies to assess the level of gender equality out of 100 points. It is calculated based on the following criteria:

  • Gap in pay between women and men
  • Gap in individual pay raise rates
  • Number of female employees receiving raises following maternity leave
  • Parity among the 10 highest paid employees
  • Gap in promotion rates

The VELFOR Group has calculated its Gender Equality Index. For 2024, it stands at 92/100:

  • Pay gap indicator: 37 points out of 40
  • Individual pay increase rate gap indicator: 35 out of 35
  • Return from maternity leave indicator: 15 out of 15
  • High pay indicator: 5 out of 10